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Pulling The Rotor Orf Question..


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#41 Studley Ramrod

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Posted 07 December 2010 - 11:09 am


Genius ! You might be right there !

If I left the engine outside fer a couple o days then used some heat on the rotor it might just fall off.

Mk2a 2000 in Silver. Top end Refurb @ 41100 miles, Scottoiler, Renthal Road High Bars, Up & Back Bar Risers, Bellypan, DL650 Handguards, Capt. Picard Bar Ends, House of Henty SS Wheel spacers, New Seat Cover Fitted. 58 MPG !!  Now owned by chrisbee !   Studley's mk2a Bloggerydoodaah !  Photos of my first MK1  Photos of my MK2a  TPLQHCSRSFC No. 1 Fan


#42 Rallyist

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Posted 07 December 2010 - 12:31 pm

QUOTE(Studley Ramrod @ Tue 7th Dec 2010, 10:38 AM) <{POST_SNAPBACK}>
It's official.... I HATE WINTER !



huh.gif And according to that nice 'Meteorlogical Office' its only just started -2 here in Brummm.

For a challenging summer try the

Round Britain Rally.....  




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#43 Studley Ramrod

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Posted 08 December 2010 - 11:23 am


Change of tactics, I'm not gonna buy a puller and instead I'll get a thick metal plate drilled and get a suitable centre bolt and nuts.

Sooooooo, what size centre bolt will I need ? Thickness of the metal plate ?

Mk2a 2000 in Silver. Top end Refurb @ 41100 miles, Scottoiler, Renthal Road High Bars, Up & Back Bar Risers, Bellypan, DL650 Handguards, Capt. Picard Bar Ends, House of Henty SS Wheel spacers, New Seat Cover Fitted. 58 MPG !!  Now owned by chrisbee !   Studley's mk2a Bloggerydoodaah !  Photos of my first MK1  Photos of my MK2a  TPLQHCSRSFC No. 1 Fan


#44 dapleb

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Posted 08 December 2010 - 11:30 am

Can ya draw us a picture of yer plan using the spray paint function in "paint"? Not sure I get it.
"Whats up", "Piston Broke", "Yeah me too...hic"

If you want to mark your location on the Carpe map: http://www.carpe-tdm...opic.php?t=5117

Doin valve clearances? Use dappers valve shim exchange program and the job will be carroty - Free (other than you postin me yer shims) for sporting members.

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#45 Studley Ramrod

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Posted 08 December 2010 - 11:46 am

A bit loike dis smile.gif BrianVG's pulleroony.. only with a bigger centre bolt and a nut




Mk2a 2000 in Silver. Top end Refurb @ 41100 miles, Scottoiler, Renthal Road High Bars, Up & Back Bar Risers, Bellypan, DL650 Handguards, Capt. Picard Bar Ends, House of Henty SS Wheel spacers, New Seat Cover Fitted. 58 MPG !!  Now owned by chrisbee !   Studley's mk2a Bloggerydoodaah !  Photos of my first MK1  Photos of my MK2a  TPLQHCSRSFC No. 1 Fan


#46 dmmsta

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Posted 08 December 2010 - 12:09 pm

I think I saw something like that in one of the Saw movies...
MY06 TDM 900 Blue over Silver 354906_45.png
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#47 dapleb

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Posted 08 December 2010 - 12:20 pm

Damn you is super dooper with that paint spray in "Paint"!

Still dunt get it. Maybe havin a look at the thingfor later will make it clear.
"Whats up", "Piston Broke", "Yeah me too...hic"

If you want to mark your location on the Carpe map: http://www.carpe-tdm...opic.php?t=5117

Doin valve clearances? Use dappers valve shim exchange program and the job will be carroty - Free (other than you postin me yer shims) for sporting members.

Active member of TPLQHCSRSFC and TSRMCMAS (even though a year off) and avid fan of PM not sent.

#48 leehenty

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Posted 08 December 2010 - 05:00 pm

[quote name='Studley Ramrod' date='Wed 8th Dec 2010, 11:23 AM' post='186803']
Change of tactics, I'm not gonna buy a puller and instead I'll get a thick metal plate drilled and get a suitable centre bolt and nuts.

Sooooooo, what size centre bolt will I need ? Thickness of the metal plate ?
[/quote

metal plate use two 6mm together or say one 10mm one and weld a nut to it. get a 18 or 20mm bolt whatever you can get cheaply. If your local metal man has an off cut of 1/2" plate use that. Try to get a fine pitch bolt if possible it will have more force. If 18mm use 1.5 pitch. Your 8mm 12.9 pulling screws should be delivered soon if the postie pulls their fingers out.

2002 900 silver,oil pressure switch with brass 90 degree conversion, RG fork protectors. Wilburs custom made rear Shock with remote hydraulic preload and RG shocktube, Wilburs front springs. Scotoiler with a custom made swing arm delivery unit. Silicone radiator hoses.BMW 1150 handguards with Touratech extensions, Carbon Fibre yoke cover and fender extenda, MRA flip screen, Yamaha Engine bars, SW Motech Centre Stand, Kappa wingrack three box Luggage with E21's as option from the K960 boxes, Zumo 660 satnav on Touratech mount, Led Voltage monitor, Baglux tank cover, Clear LED Rear light, Aux LED brake light, Stainless rear axle nut, stainless chain adjusters, stainless wheel spacers front and rear, Probolt Polished Stainless Flanged Hex engine screws, Polished stainless fairing screws, stainless disc bolts. Titanium brake pins front, Probolt Titanium Flanged Hex Front Caliper Bolts & Rear caliper slide pins.<p>Top Sellerie double gel pad seat. Carbon Fibre inner dash and side infill panels. Anodised black alloy swingarm pivot bolt covers and footpegs, Nano II Gear indicator.


#49 Studley Ramrod

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Posted 08 December 2010 - 05:18 pm

Cheers Lee............Lovely super smashin' smile.gif

I'll nip down to my local high tensile bolt shop and see what they have. Then nip across the road and get me the plate made up with da nut welded on.

Penny dropped yet Dappers ? I'll post a photo up when it's done smile.gif

Lee, do ya think there'd be any benefit in welding a bar to the plate to help stop it all spinning/twisting ?


Mk2a 2000 in Silver. Top end Refurb @ 41100 miles, Scottoiler, Renthal Road High Bars, Up & Back Bar Risers, Bellypan, DL650 Handguards, Capt. Picard Bar Ends, House of Henty SS Wheel spacers, New Seat Cover Fitted. 58 MPG !!  Now owned by chrisbee !   Studley's mk2a Bloggerydoodaah !  Photos of my first MK1  Photos of my MK2a  TPLQHCSRSFC No. 1 Fan


#50 dapleb

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Posted 08 December 2010 - 06:02 pm

QUOTE(Studley Ramrod @ Wed 8th Dec 2010, 05:18 PM) <{POST_SNAPBACK}>
Penny dropped yet Dappers ?


Scot threads fur yer tripod. badgrock.gif
"Whats up", "Piston Broke", "Yeah me too...hic"

If you want to mark your location on the Carpe map: http://www.carpe-tdm...opic.php?t=5117

Doin valve clearances? Use dappers valve shim exchange program and the job will be carroty - Free (other than you postin me yer shims) for sporting members.

Active member of TPLQHCSRSFC and TSRMCMAS (even though a year off) and avid fan of PM not sent.

#51 Studley Ramrod

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Posted 08 December 2010 - 08:04 pm


Nuts hand fred free oles for the tripod I recon smile.gif

Mk2a 2000 in Silver. Top end Refurb @ 41100 miles, Scottoiler, Renthal Road High Bars, Up & Back Bar Risers, Bellypan, DL650 Handguards, Capt. Picard Bar Ends, House of Henty SS Wheel spacers, New Seat Cover Fitted. 58 MPG !!  Now owned by chrisbee !   Studley's mk2a Bloggerydoodaah !  Photos of my first MK1  Photos of my MK2a  TPLQHCSRSFC No. 1 Fan


#52 dapleb

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Posted 08 December 2010 - 08:22 pm

good.gif
"Whats up", "Piston Broke", "Yeah me too...hic"

If you want to mark your location on the Carpe map: http://www.carpe-tdm...opic.php?t=5117

Doin valve clearances? Use dappers valve shim exchange program and the job will be carroty - Free (other than you postin me yer shims) for sporting members.

Active member of TPLQHCSRSFC and TSRMCMAS (even though a year off) and avid fan of PM not sent.

#53 danbara

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Posted 09 December 2010 - 08:06 am

i build something like that during mine engine rebuild!

it was really nerve braking procedure since i managed to brake 3 VW golf head fastening bolts

in the end I changed the diameter of the central from M12 to M20 which delivered lovely result with a laud bang!

also some heat had to be applied

p.s. I used 3 pieces of 4 mm steel plate and to make one laminated base for the puller
any way u'll need to apply some heat either using heat gun or torch

p.s. I also welded one steel bar to be used like a handle because it has tendency to spin with the rotor tongue.gif

Edited by danbara, 09 December 2010 - 01:02 pm.


#54 Studley Ramrod

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Posted 09 December 2010 - 03:55 pm

Got a boat load o mail today, but nothing from Santa Leehenty claus sad.gif

Anyhoos, went to the local high tensile bolt shop an' got me a high tensile 18mm nut & bolt with a fine pitch thread for £3 smile.gif

Took said nut to Mosgrove's and stuffed it under the receptionists nose, along with me piss-artist's impression of me puller. rolleyes.gif

Can ya knock me wan o these up please duck ? Ta very muchly......tomorrow's fine. cheers bye.

Be interesting to see how my dihiaghraghm is interpreted by those in the know biggrin.gif

EDIT: Cheers Danbara, I'll get a handle fitted also smile.gif

Edited by Studley Ramrod, 09 December 2010 - 03:57 pm.

Mk2a 2000 in Silver. Top end Refurb @ 41100 miles, Scottoiler, Renthal Road High Bars, Up & Back Bar Risers, Bellypan, DL650 Handguards, Capt. Picard Bar Ends, House of Henty SS Wheel spacers, New Seat Cover Fitted. 58 MPG !!  Now owned by chrisbee !   Studley's mk2a Bloggerydoodaah !  Photos of my first MK1  Photos of my MK2a  TPLQHCSRSFC No. 1 Fan


#55 dapleb

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Posted 09 December 2010 - 04:56 pm

3 pages and still nothing to chauffeur it. Are you waiting ferret to submit and fall off. Another few pages and I might have figured out what the middle bolt thread into.

Post might be delayed somewhat....summat sent on 29NOV has just showed up today!




"Whats up", "Piston Broke", "Yeah me too...hic"

If you want to mark your location on the Carpe map: http://www.carpe-tdm...opic.php?t=5117

Doin valve clearances? Use dappers valve shim exchange program and the job will be carroty - Free (other than you postin me yer shims) for sporting members.

Active member of TPLQHCSRSFC and TSRMCMAS (even though a year off) and avid fan of PM not sent.

#56 Studley Ramrod

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Posted 09 December 2010 - 06:14 pm

Hoy ! I av got the rotor bolt off ! rolleyes.gif

Typical royal mail eh ! How come the bills always turn up on time dry.gif

The middle bolt will be threaded to the nut that's gonna be welded to the hole in the middle smile.gif

Edited by Studley Ramrod, 09 December 2010 - 06:16 pm.

Mk2a 2000 in Silver. Top end Refurb @ 41100 miles, Scottoiler, Renthal Road High Bars, Up & Back Bar Risers, Bellypan, DL650 Handguards, Capt. Picard Bar Ends, House of Henty SS Wheel spacers, New Seat Cover Fitted. 58 MPG !!  Now owned by chrisbee !   Studley's mk2a Bloggerydoodaah !  Photos of my first MK1  Photos of my MK2a  TPLQHCSRSFC No. 1 Fan


#57 danbara

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Posted 10 December 2010 - 08:43 am

now when u start pulling that rotor off dont take that bolt out but just unscrew it for 2-3 times ( 2-3 mm)

what i did is that i also drill a small 6 mm hole on the bolt head ( actually just scratch the surface) so that the puller has better and more even support

anyway it is nice job and the resulting sound is really nice ( kaboom like some gun went of)

#58 leehenty

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Posted 10 December 2010 - 11:28 am

QUOTE(Studley Ramrod @ Wed 8th Dec 2010, 05:18 PM) <{POST_SNAPBACK}>
Cheers Lee............Lovely super smashin' smile.gif

I'll nip down to my local high tensile bolt shop and see what they have. Then nip across the road and get me the plate made up with da nut welded on.

Penny dropped yet Dappers ? I'll post a photo up when it's done smile.gif

Lee, do ya think there'd be any benefit in welding a bar to the plate to help stop it all spinning/twisting ?



Yes, and cover it in heat shrink or wear a glove, smashed fingers on sharp edged metal is painful.

2002 900 silver,oil pressure switch with brass 90 degree conversion, RG fork protectors. Wilburs custom made rear Shock with remote hydraulic preload and RG shocktube, Wilburs front springs. Scotoiler with a custom made swing arm delivery unit. Silicone radiator hoses.BMW 1150 handguards with Touratech extensions, Carbon Fibre yoke cover and fender extenda, MRA flip screen, Yamaha Engine bars, SW Motech Centre Stand, Kappa wingrack three box Luggage with E21's as option from the K960 boxes, Zumo 660 satnav on Touratech mount, Led Voltage monitor, Baglux tank cover, Clear LED Rear light, Aux LED brake light, Stainless rear axle nut, stainless chain adjusters, stainless wheel spacers front and rear, Probolt Polished Stainless Flanged Hex engine screws, Polished stainless fairing screws, stainless disc bolts. Titanium brake pins front, Probolt Titanium Flanged Hex Front Caliper Bolts & Rear caliper slide pins.<p>Top Sellerie double gel pad seat. Carbon Fibre inner dash and side infill panels. Anodised black alloy swingarm pivot bolt covers and footpegs, Nano II Gear indicator.


#59 leehenty

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Posted 10 December 2010 - 11:28 am

QUOTE(Studley Ramrod @ Wed 8th Dec 2010, 05:18 PM) <{POST_SNAPBACK}>
Cheers Lee............Lovely super smashin' smile.gif

I'll nip down to my local high tensile bolt shop and see what they have. Then nip across the road and get me the plate made up with da nut welded on.

Penny dropped yet Dappers ? I'll post a photo up when it's done smile.gif

Lee, do ya think there'd be any benefit in welding a bar to the plate to help stop it all spinning/twisting ?



Yes, and cover it in heat shrink or wear a glove, smashed fingers on sharp edged metal is painful.

2002 900 silver,oil pressure switch with brass 90 degree conversion, RG fork protectors. Wilburs custom made rear Shock with remote hydraulic preload and RG shocktube, Wilburs front springs. Scotoiler with a custom made swing arm delivery unit. Silicone radiator hoses.BMW 1150 handguards with Touratech extensions, Carbon Fibre yoke cover and fender extenda, MRA flip screen, Yamaha Engine bars, SW Motech Centre Stand, Kappa wingrack three box Luggage with E21's as option from the K960 boxes, Zumo 660 satnav on Touratech mount, Led Voltage monitor, Baglux tank cover, Clear LED Rear light, Aux LED brake light, Stainless rear axle nut, stainless chain adjusters, stainless wheel spacers front and rear, Probolt Polished Stainless Flanged Hex engine screws, Polished stainless fairing screws, stainless disc bolts. Titanium brake pins front, Probolt Titanium Flanged Hex Front Caliper Bolts & Rear caliper slide pins.<p>Top Sellerie double gel pad seat. Carbon Fibre inner dash and side infill panels. Anodised black alloy swingarm pivot bolt covers and footpegs, Nano II Gear indicator.


#60 dapleb

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Posted 10 December 2010 - 12:16 pm

Lee could ya use the FASTREPLY button rather than reply with quote peas? Otherwise we is gonna have 5 pages and still a captive rotor..... and I am gonna have to go ooop there with a 3 legged puller and put this rotor out of its misery!!!!


"Whats up", "Piston Broke", "Yeah me too...hic"

If you want to mark your location on the Carpe map: http://www.carpe-tdm...opic.php?t=5117

Doin valve clearances? Use dappers valve shim exchange program and the job will be carroty - Free (other than you postin me yer shims) for sporting members.

Active member of TPLQHCSRSFC and TSRMCMAS (even though a year off) and avid fan of PM not sent.


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