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1991 Tdm 850 Mk1 Project By Margus

Started by Margus , Nov 21 2011 03:04 pm

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#121 Margus

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Posted 04 March 2012 - 09:30 pm

Have some good news: My father lathed a new front wheel spindle and bushing for my TDM. Wohoo
Unfortunately I don't have any pictures of it..
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#122 AdvRich

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Posted 05 March 2012 - 09:35 pm

Hey Margus, nice build! I really like the shift indicator work you did. yeahbaby.gif Looks like you're having a good time with the hole process. tup.gif

I was looking at the carb run up vid and was noticing that the right carb throttle slide is open a lot more than the left. Possible out of sync carbs, left carb/intake vacuum leak, pin holes/crack in the left diaphragm, or left cylinder valve adjust way out.

Looking forward to the full paint scheme coming up.

Rich

Edited by AdvRich, 05 March 2012 - 09:35 pm.

#123 Margus

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Posted 05 March 2012 - 09:38 pm

QUOTE(AdvRich @ Mon 5th Mar 2012, 11:35 PM) <{POST_SNAPBACK}>
Hey Margus, nice build! I really like the shift indicator work you did. yeahbaby.gif Looks like you're having a good time with the hole process. tup.gif

I was looking at the carb run up vid and was noticing that the right carb throttle slide is open a lot more than the left. Possible out of sync carbs, left carb/intake vacuum leak, pin holes/crack in the left diaphragm, or left cylinder valve adjust way out.

Looking forward to the full paint scheme coming up.

Rich


Yes I noticed it too. Will sync my carbs and then investigate further more about the cause.
Work on my bike hasn't ended jet!

#124 Margus

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Posted 09 March 2012 - 08:28 pm

Haha. First ride of this year:
It was -1C outside- Perfect tongue.gif



About the front sprocet nut: As spring in Estonia is almost here, I decided that I will properly repair the output shaft next winter. So today I welded the nut back to the shaft unsure.gif

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#125 Margus

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Posted 10 March 2012 - 06:19 pm

As I dont have original headlights on my TDM (I think they belong tocYamaha FZR600 ) and they didn't look very good, I added a little plastic:
At first:

After:

And started to bild bashplate (at first out of cardboard ofcourse biggrin.gif)




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#126 3vd

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Posted 10 March 2012 - 06:58 pm

Good stuff, keep it coming wink.gif

#127 dapleb

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Posted 10 March 2012 - 09:16 pm

QUOTE(Margus @ Fri 9th Mar 2012, 08:28 PM) <{POST_SNAPBACK}>
I welded the nut back to the shaft


Aww I wanted to see the TDM ro ro ro tater. Neat fix idea though.
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#128 Margus

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Posted 11 March 2012 - 06:17 pm

Today I added an oil preassure switch. I chose this location because it is the furthest place where oil preassure has to reach, so if oil preassure should ever dissapear, it is the first place where it will hapen. Also there was M8 threaded hole in there.
I bought an oil preassure switch whitch had M10x1 thread on it, so I had to rethread it.
Sorry my Iphone does'nt make good pictures...


Had to grind off engin rib a bit to make it fit: (pic is in a wrong angle...sorry)



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#129 eerik

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Posted 19 March 2012 - 08:24 pm

I am afraid that not enought oil pressure on that cylinder head hole it waisted for camshaft oiling and line was devided between camshafts, it will not engage your switch. Why you did not put it to that line where oil going to head?

Check manual, you will see all oil lines there

Edited by eerik, 19 March 2012 - 08:45 pm.

#130 aircooled68

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Posted 19 March 2012 - 08:44 pm

QUOTE(eerik @ Mon 19th Mar 2012, 08:24 PM) <{POST_SNAPBACK}>
I am afraid that not enought oil pressure on that cylinder head hole. It will not engage your switch. Why you did not put it to that line where oil going to head?

wifgeni.gif


Oil not at pressure there... only flung round off the cams

Edited by aircooled68, 19 March 2012 - 08:49 pm.

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#131 Margus

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Posted 19 March 2012 - 09:02 pm

Yes oil is under preassure in there. It is a oil pressure channel. I looked into them when I adjusted the valves.
I will test it in this weekend whether the oil pressure switch works in there or not.
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#132 aircooled68

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Posted 19 March 2012 - 09:10 pm

Must be different to mk2 other side of that bolt just leads to a well in the head ..... still sure it would never operate a pressure switch, hope im wrong




Dave

Edited by aircooled68, 19 March 2012 - 09:42 pm.

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#133 Studley Ramrod

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Posted 19 March 2012 - 10:18 pm


Margus is right actually Dave. Just looked at a mk1 and a mk2 head and you can see the line the oil feed pipe takes from the oil pressure check bolt from the outside. You'll also notice that it branches off twice, this is where the pipe feeds the 2 cam bearings and the pipe ends at the 3rd cam bearing. smile.gif



I'm not sure if the pressure switch would work or not though, there seems to be very little pressure when the oil dribbles out of the bolt hole. unsure.gif







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#134 Matlock

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Posted 19 March 2012 - 10:23 pm

QUOTE(Studley Ramrod @ Mon 19th Mar 2012, 10:18 PM) <{POST_SNAPBACK}>
Margus is right actually Dave. Just looked at a mk1 and a mk2 head and you can see the line the oil feed pipe takes from the oil pressure check bolt from the outside.

I love the fact you have a mk1 and a mk2 head close to hand so you can check. rotflmmfao.gif

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#135 fung

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Posted 20 March 2012 - 05:32 am

QUOTE(Matlock @ Mon 19th Mar 2012, 11:23 PM) <{POST_SNAPBACK}>
I love the fact you have a mk1 and a mk2 head close to hand so you can check. rotflmmfao.gif

speak to Lee Henty mate, he will put you straight wink.gif
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#136 aircooled68

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Posted 20 March 2012 - 01:23 pm

QUOTE(Studley Ramrod @ Mon 19th Mar 2012, 10:18 PM) <{POST_SNAPBACK}>
Margus is right actually Dave. Just looked at a mk1 and a mk2 head and you can see the line the oil feed pipe takes from the oil pressure check bolt from the outside. You'll also notice that it branches off twice, this is where the pipe feeds the 2 cam bearings and the pipe ends at the 3rd cam bearing. smile.gif



I'm not sure if the pressure switch would work or not though, there seems to be very little pressure when the oil dribbles out of the bolt hole. unsure.gif



well fookme ... mine comes out the same rate with or without engine running ..

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#137 Ruairi

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Posted 20 March 2012 - 05:08 pm

Hey Margus.... GREEN TDM!! yeahyeahyeah.gif yeahyeahyeah.gif

Green TDM
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#138 Margus

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Posted 20 March 2012 - 05:26 pm

QUOTE(Ruairi @ Tue 20th Mar 2012, 07:08 PM) <{POST_SNAPBACK}>
Hey Margus.... GREEN TDM!! yeahyeahyeah.gif yeahyeahyeah.gif

Green TDM


wub.gif Mine will be a bit more darker green with a metallic gloss. At least that's what I want it to be..
Work on my bike hasn't ended jet!

#139 Margus

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Posted 24 March 2012 - 09:20 pm

Quick question about adjusting fuel levels (carb float levels) on my MK1.
Does carbs have to be monted on the endine for the fuel levelt to be measured or do I have to lay it on a table to measure it?
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#140 3vd

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Posted 24 March 2012 - 09:41 pm

yes, do it mounted on the engine. Place a it of clear tube on the carb drain nipple, then note the fuel height in the tube.

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