It's starting to look that way Chris, as everything else is now new. Rode the bike yesterday and it felt like a new bike again, so all good in that regard. The noise occurs if you hold the bike vertical (doesn't do it of on side stand) and you move the rear up and down by less than an inch just taking up freeplay in something (or that's how it feels) with a tiny knock at each end of the movement.

What Have You Done To Your Tdm Today?
#5501
Posted 04 April 2023 - 07:23 am
2004 Galaxy Blue. Owned since 486 miles.Renthal 755 bars, Bagster tank cover, Oxford heated grips, DL650 hand guards, Double Bubble screen, Scorpion Rad guard, Gel pad insert, HLD undertray, Angry Badger tailtidy, Roadsmart 4s, Givi E21s, E46 topbox, Ohlins shock and YSS cartridge emulators Currently not fitted - PC3, Remus Revolutions.
Putting up with the "niner" jokes since 2005
Check out http://www.hotcoldground.co.uk we're really rather good!
Like food? I feed people - SmokinGrillGuy <p>
#5502
Posted 04 April 2023 - 08:39 am
With all the leverage and pivots I doubt they were any better from new, every bearing needs a clearance and they all add up especially through a swingarm.
Current toys: '99 XT600E, 2000 4TX, '82 Princess 30DS (where the username comes from), No longer a '03 Fazer thou.
Save the planet, it's the only one with beer!
#5503
Posted 04 April 2023 - 09:28 am
With all the leverage and pivots I doubt they were any better from new, every bearing needs a clearance and they all add up especially through a swingarm.
Well, I don't remember it doing it 18 years ago when I bought the thing. Dodgy build quality or what!
So, with possibly a new shock looming, what's the general consensus on what's good at a sensible budget?
2004 Galaxy Blue. Owned since 486 miles.Renthal 755 bars, Bagster tank cover, Oxford heated grips, DL650 hand guards, Double Bubble screen, Scorpion Rad guard, Gel pad insert, HLD undertray, Angry Badger tailtidy, Roadsmart 4s, Givi E21s, E46 topbox, Ohlins shock and YSS cartridge emulators Currently not fitted - PC3, Remus Revolutions.
Putting up with the "niner" jokes since 2005
Check out http://www.hotcoldground.co.uk we're really rather good!
Like food? I feed people - SmokinGrillGuy <p>
#5504
Posted 04 April 2023 - 09:41 am
Current toys: '99 XT600E, 2000 4TX, '82 Princess 30DS (where the username comes from), No longer a '03 Fazer thou.
Save the planet, it's the only one with beer!
#5505
Posted 04 April 2023 - 01:51 pm
Edited by chrisr, 04 April 2023 - 01:53 pm.
The Blue One : 2004 model owned 2010-2018 much loved, much missed and now living with a man in Scotland Spain.
The Black One : 2010 Model Registered 2013 owned 2018 - present .Beowulf Cans. Renthal 755s Grip Puppies,15w fork oil,DL650 handguards ,givi engine bars ,led spotlights,gipro gear indicator, shortened dogbones, LeeHenty CSM kit and stainless bits, Topsellerie seat,MRA Xcreen,.PC III (dynoed). K&N airfilter,Fenda extenda. Lots of stainless/titanium.
#5506
Posted 04 April 2023 - 03:46 pm
2004 Galaxy Blue. Owned since 486 miles.Renthal 755 bars, Bagster tank cover, Oxford heated grips, DL650 hand guards, Double Bubble screen, Scorpion Rad guard, Gel pad insert, HLD undertray, Angry Badger tailtidy, Roadsmart 4s, Givi E21s, E46 topbox, Ohlins shock and YSS cartridge emulators Currently not fitted - PC3, Remus Revolutions.
Putting up with the "niner" jokes since 2005
Check out http://www.hotcoldground.co.uk we're really rather good!
Like food? I feed people - SmokinGrillGuy <p>
#5507
Posted 04 April 2023 - 06:36 pm
Mine passed its MOT today but for some reason the speedo's stopped working. Thought I might have left a plug off after messing with the dead alarm but all looked well.
Anyone got a spare sensor.
2002 TDM900 Yellow
#5508
Posted 04 April 2023 - 08:12 pm
Edited by chrisr, 04 April 2023 - 08:15 pm.
The Blue One : 2004 model owned 2010-2018 much loved, much missed and now living with a man in Scotland Spain.
The Black One : 2010 Model Registered 2013 owned 2018 - present .Beowulf Cans. Renthal 755s Grip Puppies,15w fork oil,DL650 handguards ,givi engine bars ,led spotlights,gipro gear indicator, shortened dogbones, LeeHenty CSM kit and stainless bits, Topsellerie seat,MRA Xcreen,.PC III (dynoed). K&N airfilter,Fenda extenda. Lots of stainless/titanium.
#5509
Posted 04 April 2023 - 08:39 pm
It's starting to look that way Chris, as everything else is now new. Rode the bike yesterday and it felt like a new bike again, so all good in that regard. The noise occurs if you hold the bike vertical (doesn't do it of on side stand) and you move the rear up and down by less than an inch just taking up freeplay in something (or that's how it feels) with a tiny knock at each end of the movement.
Can you disconnect one end of the Shock and do the bounce test again ? If there's no noise it's definitely in the shock. If the noise is still there.... ??
#5510
Posted 04 April 2023 - 09:38 pm
yay, passed the MOT today
"As I Lay Rubber down to street, I pray for traction I can keep. But if I skid and begin to slide, please dear god protect my ride"
Mods; Oil pressure switch, neoprene rear inner mudguard, scottoiler, highway pegs, fenda extenda, 1999 carbs and airbox, Kais suspension setup, later clutch springs, LED lamps, Metmachex swingarm, Hagon Shock, Oxford heated grips, 4 way fused accessory Bus, 17" 3CV front wheel, Michellin R6 tyres, GPS speedo, 5' ignition advance.
#5511
Posted 05 April 2023 - 05:56 am
Catteclan - you havent had the rotor off recently and put the washer in front of it have you? Easy mistake to make.
Not been in there yet but I'm going to.
2002 TDM900 Yellow
#5512
Posted 06 April 2023 - 03:39 pm
Mk2a 2000 in Silver. Top end Refurb @ 41100 miles, Scottoiler, Renthal Road High Bars, Up & Back Bar Risers, Bellypan, DL650 Handguards, Capt. Picard Bar Ends, House of Henty SS Wheel spacers, New Seat Cover Fitted. 58 MPG !! Now owned by chrisbee ! Studley's mk2a Bloggerydoodaah ! Photos of my first MK1 Photos of my MK2a TPLQHCSRSFC No. 1 Fan
#5513
Posted 06 April 2023 - 03:55 pm
While waiting for the stantions to come back last year, I had taken the opportunity to fit a new clutch cable and this was its first outing. What a difference!! Clutch is now smooth and light and so much easier to control than with the old, original, cable.
#5514
Posted 06 April 2023 - 09:22 pm
Took it out for its first outing of the year and to check that the re-chromed stantions along with another set of seals and bushes had cured the fork seal leak. It would appear that normal service has been resumed.
While waiting for the stantions to come back last year, I had taken the opportunity to fit a new clutch cable and this was its first outing. What a difference!! Clutch is now smooth and light and so much easier to control than with the old, original, cable.
What cable did you get and from where ?
#5515
Posted 07 April 2023 - 08:56 am
Got the Yamaha one from Fowlers. £48.55 + vat.What cable did you get and from where ?
#5516
Posted 07 April 2023 - 09:13 am
Got the Yamaha one from Fowlers. £48.55 + vat.
Ouch!
The Blue One : 2004 model owned 2010-2018 much loved, much missed and now living with a man in Scotland Spain.
The Black One : 2010 Model Registered 2013 owned 2018 - present .Beowulf Cans. Renthal 755s Grip Puppies,15w fork oil,DL650 handguards ,givi engine bars ,led spotlights,gipro gear indicator, shortened dogbones, LeeHenty CSM kit and stainless bits, Topsellerie seat,MRA Xcreen,.PC III (dynoed). K&N airfilter,Fenda extenda. Lots of stainless/titanium.
#5517
Posted 07 April 2023 - 10:23 am
Well, I don't remember it doing it 18 years ago when I bought the thing. Dodgy build quality or what!
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So, with possibly a new shock looming, what's the general consensus on what's good at a sensible budget?
If you feel spendy, I'm about to sell the MT-09 Ohlins, without spring.
I'ld need to double check there is clearance to fit the standard TDM spring first.
£250 ish
only done 2000 miles so like new
UPDATE - the standard 9'er spring will fit with ease. Using the standard spring gives the correct spring rate for the bike, but with all the benefits of temperature stable Ohlins damping. Drop me a message if you're interested
Edited by fixitsan, 07 April 2023 - 11:11 am.
Ohlins, PC3, fuel cut defeat, +4deg timing, 17" front wheel.
#5518
Posted 07 April 2023 - 04:30 pm
2002 900 silver,oil pressure switch with brass 90 degree conversion, RG fork protectors. Wilburs custom made rear Shock with remote hydraulic preload and RG shocktube, Wilburs front springs. Scotoiler with a custom made swing arm delivery unit. Silicone radiator hoses.BMW 1150 handguards with Touratech extensions, Carbon Fibre yoke cover and fender extenda, MRA flip screen, Yamaha Engine bars, SW Motech Centre Stand, Kappa wingrack three box Luggage with E21's as option from the K960 boxes, Zumo 660 satnav on Touratech mount, Led Voltage monitor, Baglux tank cover, Clear LED Rear light, Aux LED brake light, Stainless rear axle nut, stainless chain adjusters, stainless wheel spacers front and rear, Probolt Polished Stainless Flanged Hex engine screws, Polished stainless fairing screws, stainless disc bolts. Titanium brake pins front, Probolt Titanium Flanged Hex Front Caliper Bolts & Rear caliper slide pins.<p>Top Sellerie double gel pad seat. Carbon Fibre inner dash and side infill panels. Anodised black alloy swingarm pivot bolt covers and footpegs, Nano II Gear indicator.
#5519
Posted 07 April 2023 - 09:13 pm
Ouch!
Ouch indeed ! But I got a pattern one a few years ago and it stretched like knicker elastic. I made it back to base with half the strands of the inner cable broken. So I'm most reluctant to go for another pattern one. However I do like Venhill stuff so if they can make me up a beefy replacement I'll go with them. They don't list a cable for my 1991 TDM.
But if it's £50.00 that's the price for reliability.
#5520
Posted 08 April 2023 - 07:39 am
Speedo working again. Wire out the back of the multiplug.
2002 TDM900 Yellow
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