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De-restricting Jap Model Mk2/5gg/4tx - 180kph Limit


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#1 TonyDevil

TonyDevil

    seagull squadron leader & founding member of GoatTracKrew

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  • Location:Saarfend-on-Sea, Essex
  • TDM model: 1991

Posted 03 August 2009 - 09:55 am

original topic here http://www.carpe-tdm...showtopic=13796

QUOTE(springers @ Fri 31st Jul 2009, 07:52 PM) <{POST_SNAPBACK}>
A flash of inspiration and the help of an excellent local mechanic (Jesse James, newport Shropshire) and the points given by you wonderful posters.
The bike is now supporting the UK/4TX ECU and the lights work.....

So for all those with an import Japanese TDM850 marked as a 5GG - this has worked for me

1 Obtain a 4TX ECU marked with and E
2 Remove and replace 5GG ECU
3 Remove speed sensor from the speedo assembly - tape up under the front fairing
4 Remove the odd relay from above the ECU unit (white with four wires)
5 Bridge output of relay with a fused link - we used 7.5 amp
6 Smile lots with what appears to be a full power bike with working lights

It appears the imports are restricted in two areas - speed sensor for the 180 kph restriction and a programming restriction in the ECU unit

Again thanks to all those who helped.... good.gif rolleyes.gif

this example also used UK spec clocks (rev, tacho, temp etc)

"Never argue with an idiot. They just bring you down to their level and beat you with experience"
My TDM :
Black 1991 850 MK1, 160k+ miles(ish, best guess really, gave up trying to keep count after 3rd set of clocks and 3rd engine), PilotRoad2 tyres, custom stubby exhaust system, bluespot calipers & goodridge braided hoses with dunlopads, maxton forks, Ohlins shock, kedo handguards, stainless TDM grill, Scottoiler with lubetube & dual nozzle thingy, Givi Wingrack2 with E45 & 2xE36s, renntec crash bars, Autocom with blueteeth & PMR radio, TomTom Rider2, Optimate IIIsp, Bagster tank cover, anti-dazzle coating
to fit : led spotlights, heated grips, new braided lines and rear caliper that actually has bleed nipples
Silver-ish 2003 900, 70k miles, PilotRoad3 front tyre (new@65k) & PR2 rear(new at 69k), Renthal 755 bars with KTM handguards, oxford unheated grips, power commander 3usb, scorpion titanium exhausts, standard screen with vario winglet thingy, stainless grill, oem centre stand, bagster tank cover, givi monokey topplate mounted on grabrail with V46 topbox, Givi PL pannier rails with E21s, crash bungs, mirror extender thingys, Halfords Advanced Laser Blue brillance bulbs, 21w led spotlights, touring scottoiler with leehenty dual nozzle, Autocom with blueteeth & PMR radio, TomTom Rider3 Urban, winter style anti-dazzle coating
to fit : led brake light strip, replacement heated grips

current rides : TDM850 3vd/mk1=tourer&scratcher, TRX850=weekend twisty toy, 2003 TDM900=commuter, 2005 
TDM900=unmolested.  Gone but not forgotton : XTZ750=overland touring toy, GS500e, GS125
If a strange looking truck driver honks at you & gives you the thumbs up, its could be me  :good:



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