OK guys HOT NEWS!!! – I have fixed it!!!!!!!!! Solution = 1 x EBC HD Clutch Springs + 4L Halfords Finest 10 40 Semi Synth Lube + 1 X Sureflex Clutch Kit Including new steels! http://www.biketorqu...mahatdm900-0210 - Just completed the installation then took her out and PROPER ragged it – not a peep!! Not a cheap solution though, the Sureflex kit is about the £145 mark, but I guess it’s the high Kevlar content which sorts it out. This worked for me – hope it works for you too….
Stronger clutch springs are the best fix to this issue - some french TDM owners also did that mod.
My 9er did that famous noise less than five times since 2002, it was only during winter with a cold engine - I use only 5W50 full synth oil. It didn't bother me more than that.
What Yamaha is saying to you with this "characteristic" noise may be that they look at it as a general mechanic noise that don't lead to any issue / failure. After all engines make noise, this is one of the characteristic of al internal combustion engines and nobody complains about that !
Funilly enough, my clutch always screamed untill I fitted the Remus cans, then it stopped for 12k miles. I've now gone back to standard silencers, and there it is again.....weird !
Are you trying to say that Remus cans are so loud you can't hear anything else ?