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Shifter Blockage

shifter linkage blockage

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#1 Tangedal

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Posted 03 May 2014 - 08:14 pm

Last week-end I was running between Norway's two western cities Bergen and Stavanger on my 2007 TDM 900 (RN114), when halfway on the southbound leg my shifter started to operate erratically. The pedal appeared simply "to have died" unceremoniously; after a while I discerned that it simply did'nt return to normal position after up-or downshifting. It felt stuck solid. Having had similar trouble on an old XJ I assumed that either something was blocking the fork in the shifter drum or some other major disaster was happening right between my legs.

 

I made it soutth and back, and then after some philosophizing figured that maybe the shifter linkage had gone dry and needed lubrication. By then I had found out that I needed to raise the pedal after downshifting and ease it down atfer up-shifting, to make it work next time a gear change was in order. 

 

I found the culprit as soon as I removed the side cover that hides the inner plastic cover outside of the front sprocket. One of the inner cover allen-head bolts had unscrewed itself and jammed against the shifter linkage adjustment nuts. I was dreading a two-hour surgical procedure with picks, screwdrivers and tweezers but lucked out big-time.

 

All in all a seven-minute fix out of which two minutes were spent cursing the local Yamaha dealership for not tightening the bolt properly just 2 000 km's ago when they replaced the chain/sprocket set. Makes me wonder whatever else they forgot.

 

Attached File  20140427_193327.jpg   117.72KB   1 downloads

 

 

 

 



#2 leehenty

leehenty

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Posted 03 May 2014 - 09:13 pm

Find a new dealer or do the work yourself in future.

I would also check they tightened the sprocket nut properly and locked it with the tab washer correctly.


2002 900 silver,oil pressure switch with brass 90 degree conversion, RG fork protectors. Wilburs custom made rear Shock with remote hydraulic preload and RG shocktube, Wilburs front springs. Scotoiler with a custom made swing arm delivery unit. Silicone radiator hoses.BMW 1150 handguards with Touratech extensions, Carbon Fibre yoke cover and fender extenda, MRA flip screen, Yamaha Engine bars, SW Motech Centre Stand, Kappa wingrack three box Luggage with E21's as option from the K960 boxes, Zumo 660 satnav on Touratech mount, Led Voltage monitor, Baglux tank cover, Clear LED Rear light, Aux LED brake light, Stainless rear axle nut, stainless chain adjusters, stainless wheel spacers front and rear, Probolt Polished Stainless Flanged Hex engine screws, Polished stainless fairing screws, stainless disc bolts. Titanium brake pins front, Probolt Titanium Flanged Hex Front Caliper Bolts & Rear caliper slide pins.<p>Top Sellerie double gel pad seat. Carbon Fibre inner dash and side infill panels. Anodised black alloy swingarm pivot bolt covers and footpegs, Nano II Gear indicator.


#3 TYREDNGRUMPEE

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Posted 04 May 2014 - 05:48 am

You did well to ride around that issue without coming a cropper.

Must be that philosophy and some Zen.

Good photo btw.





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