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Running Fast And Hot


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#1 laughin in a windstorm

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Posted 02 February 2025 - 04:02 pm

well today I thought it was time to fire the bike up as it has stood doing nothing since before christmas when it ran smashingly, it started easily so I left it to run and warm up, a few minutes later and I thought that smells hot but put that down to being in a small shed,

then a few more minutes later I realised the downpipes were starting to glow red which I've never seen before, and I also realised that it was ticking over at just over 2000rpm,

so I guess the cold start system could be faulty then, there is a slide on the throttle bodies that when pressed inward from the clutch side allows the engine revs to drop to normal, when I release finger pressure from the 'slide' it moves outward again and the revs go up to above 2000 again,

as I haven't had this problem before, or any fuel injection problems on any bike before, is this an easy fix ?

(I have to learn all over again)


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#2 dapleb

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Posted 02 February 2025 - 05:40 pm

Hey LIAW,

I dunno much aboot these 9ers bit I so know Lee Henty used to do a repair kit ferrum. Very very common problem so a 9er bhoyo will definitely have the answer.
"Whats up", "Piston Broke", "Yeah me too...hic"

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Doin valve clearances? Use dappers valve shim exchange program and the job will be carroty - Free (other than you postin me yer shims) for sporting members.

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#3 leehenty

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Posted 02 February 2025 - 08:15 pm

Easy i fix take cs mech apart clean it and fit a little bellows. I still have a few in my spares box. Do not grab the pin with mole grips, it will deform it. Tank up,airbox off to get at it.

Edited by leehenty, 02 February 2025 - 09:25 pm.

2002 900 silver,oil pressure switch with brass 90 degree conversion, RG fork protectors. Wilburs custom made rear Shock with remote hydraulic preload and RG shocktube, Wilburs front springs. Scotoiler with a custom made swing arm delivery unit. Silicone radiator hoses.BMW 1150 handguards with Touratech extensions, Carbon Fibre yoke cover and fender extenda, MRA flip screen, Yamaha Engine bars, SW Motech Centre Stand, Kappa wingrack three box Luggage with E21's as option from the K960 boxes, Zumo 660 satnav on Touratech mount, Led Voltage monitor, Baglux tank cover, Clear LED Rear light, Aux LED brake light, Stainless rear axle nut, stainless chain adjusters, stainless wheel spacers front and rear, Probolt Polished Stainless Flanged Hex engine screws, Polished stainless fairing screws, stainless disc bolts. Titanium brake pins front, Probolt Titanium Flanged Hex Front Caliper Bolts & Rear caliper slide pins.<p>Top Sellerie double gel pad seat. Carbon Fibre inner dash and side infill panels. Anodised black alloy swingarm pivot bolt covers and footpegs, Nano II Gear indicator.


#4 laughin in a windstorm

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Posted 03 February 2025 - 05:34 am

excuse my ignorance but what is a bellows ?, if it will fix my problem how do I get one and how much is it, thank you

I want to be sure the bike runs properly before I make an attempt at the cosmetic side  :)


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#5 leehenty

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Posted 03 February 2025 - 09:28 am

The rubber bellows stops the issue happening again, you will still need to clean the C/S mechanism.

2002 900 silver,oil pressure switch with brass 90 degree conversion, RG fork protectors. Wilburs custom made rear Shock with remote hydraulic preload and RG shocktube, Wilburs front springs. Scotoiler with a custom made swing arm delivery unit. Silicone radiator hoses.BMW 1150 handguards with Touratech extensions, Carbon Fibre yoke cover and fender extenda, MRA flip screen, Yamaha Engine bars, SW Motech Centre Stand, Kappa wingrack three box Luggage with E21's as option from the K960 boxes, Zumo 660 satnav on Touratech mount, Led Voltage monitor, Baglux tank cover, Clear LED Rear light, Aux LED brake light, Stainless rear axle nut, stainless chain adjusters, stainless wheel spacers front and rear, Probolt Polished Stainless Flanged Hex engine screws, Polished stainless fairing screws, stainless disc bolts. Titanium brake pins front, Probolt Titanium Flanged Hex Front Caliper Bolts & Rear caliper slide pins.<p>Top Sellerie double gel pad seat. Carbon Fibre inner dash and side infill panels. Anodised black alloy swingarm pivot bolt covers and footpegs, Nano II Gear indicator.


#6 dapleb

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Posted 03 February 2025 - 11:40 am

Ohhh i thought you HAD TO SHOUT REAL LOUD AT THEM!
"Whats up", "Piston Broke", "Yeah me too...hic"

If you want to mark your location on the Carpe map: http://www.carpe-tdm...opic.php?t=5117

Doin valve clearances? Use dappers valve shim exchange program and the job will be carroty - Free (other than you postin me yer shims) for sporting members.

Active member of TPLQHCSRSFC and TSRMCMAS (even though a year off) and avid fan of PM not sent.

#7 laughin in a windstorm

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Posted 03 February 2025 - 02:51 pm

would it be possible to enlighten me as to the bellows thing, I can't get my mind past a funnel shaped accordion thing used for pumping air into a blacksmiths forge

 

(I whispered just in case)


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#8 leehenty

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Posted 03 February 2025 - 07:25 pm

You use part of a rubber bellows more usually used to protect steering servos on model boats. Snip off two bumps on narrow end. Replacement screws are M5x 22 and M5 x 16, two of each, plus 4 spring washers. All in stainless.

https://www.ebay.co....emis&media=COPY

Edited by leehenty, 03 February 2025 - 07:30 pm.

2002 900 silver,oil pressure switch with brass 90 degree conversion, RG fork protectors. Wilburs custom made rear Shock with remote hydraulic preload and RG shocktube, Wilburs front springs. Scotoiler with a custom made swing arm delivery unit. Silicone radiator hoses.BMW 1150 handguards with Touratech extensions, Carbon Fibre yoke cover and fender extenda, MRA flip screen, Yamaha Engine bars, SW Motech Centre Stand, Kappa wingrack three box Luggage with E21's as option from the K960 boxes, Zumo 660 satnav on Touratech mount, Led Voltage monitor, Baglux tank cover, Clear LED Rear light, Aux LED brake light, Stainless rear axle nut, stainless chain adjusters, stainless wheel spacers front and rear, Probolt Polished Stainless Flanged Hex engine screws, Polished stainless fairing screws, stainless disc bolts. Titanium brake pins front, Probolt Titanium Flanged Hex Front Caliper Bolts & Rear caliper slide pins.<p>Top Sellerie double gel pad seat. Carbon Fibre inner dash and side infill panels. Anodised black alloy swingarm pivot bolt covers and footpegs, Nano II Gear indicator.


#9 Studley Ramrod

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Posted 04 February 2025 - 04:33 pm

Ohhh i thought you HAD TO SHOUT REAL LOUD AT THEM!

😄
Think, rubber boot 👍

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#10 steve27bha

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Posted 04 February 2025 - 08:52 pm

Lee H did a write-up some time ago and this info is based on my use of that back in 2015. I actually already had a bellows from model boat building!

 

This link should go to a post of mine with two pix. http://www.carpe-tdm...934#entry342226

 

The left, taken from the front of the bike during a full valve check, has the cold start mech. at the top. You can see how mucky it can get after just 26,400 miles. The two Phillips / JIS screw heads are difficult to work so when rebuilding use M6 socket heads.

 

The other pic, after rebuild, just shows waterproof grease on the CSM slide - and the difficulty of the screw head access.

 

HTH


TDM900A 2008/09 in use, with     gallery_179098_391_770.jpg sml_gallery_179098_391_1145.jpg  gallery_179098_391_1206.jpg gallery_179098_391_253.jpg gallery_179098_391_82.jpg gallery_179098_391_725.gif gallery_179098_391_797.jpg gallery_179098_391_1396.jpg gallery_179098_391_501.jpg gallery_179098_391_316.jpg  gallery_179098_391_1768.jpg gallery_179098_391_106.jpggallery_179098_391_2170.jpg gallery_179098_391_1373.jpg

 

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#11 laughin in a windstorm

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Posted 05 February 2025 - 05:09 am

thank you for the info, I'll get into it as soon as the weather warms


it's not my time to go, it's not my time to die
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