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Well This Is Embarrassing.....


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#1 hallrob1

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Posted 18 April 2025 - 09:22 pm

......I'm not sure whether to post in this section or Comedy Central;

 

 

I decided to the 900 needed an oil change, while it's been over a year since the last I hadn't done many miles so kept putting it off until today.

 

I found I still had an OEM filter and O ring in my stores so set about a task I had done many times before in my 17 year history of 900 ownership - when commuting and racking up the miles I used to change the oil every 3000 miles. I'd left the last change to a local mechanic as I got him to do a few tasks outside my confidence level such as valves and fork rebuild.

 

So I warmed her up and checked the oil level before removing the drain plug and filter housing and gave the oil plenty of time to drain. Came back after lunch refitted plug and new filter and measured out 3 litres of oil per the factory service manual,  which I referred to as it had been nearly three years since I'd done my last.

 

Half way through topping up I wondered what the dripping noise was and noticed fresh oil pouring down the side of the engine. That's strange. So I then measured the amount of oil that had drained out - just under 2 litres?

 

So I double checked the instructions, yes 3 litres then run it and top up to the line just as I remembered. Baffled, I thought I'd fall back on good old Carpe and search for similar experiences on there - was this a common problem with high mileage, had I got a blockage somewhere? I could find mention of a second drain bolt on 850s but no mention of one on a niner. At this point I found myself staring at my parts box and my stock of washers for the oil change, large aluminium and smaller copper ones...................

 

I then read the instructions again and this time noticed it mentioned a second drain plug for the oil tank.

 

How did I forget this and more importantly miss the line in the instructions that I read many times? Should I hang up my spanners or just get my eyes tested?

 

At least I didn't post a question on here asking if anyone else had experienced similar - that would have been embarrasing!

 

 

 


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#2 dapleb

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Posted 19 April 2025 - 04:35 am

I read the first sentence and assumed it was the collar on the oil filter housing ewe had lost/forgotten.

A very wise engineer once told me that you have to be most alert to errors on the tasks that become second nature...... You stop reading line by line and rely on recall.

I had also forgotten about the second drain plug.... So thanks for the timely reminder but sorry for your pain!
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#3 laughin in a windstorm

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Posted 19 April 2025 - 05:26 am

great story and a good reminder for me  :lol: , I've got a lot to re-learn about the TDM900, I can't even remember how some of the parts I made come off  :rotflmmfao:


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#4 Pedro

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Posted 19 April 2025 - 01:52 pm

This harks back to why even the most experienced pilots still use a checklist. I have to admit with embarrasment that I once forgot to put back the drain plug back on the car while doing an oil change because I was distracted by my female next door neighbour.  It wasn't until I saw a puddle coming out from under the car that I realised. If I could find a photo of my neighbour, you'd all understand...


Edited by Pedro, 19 April 2025 - 01:53 pm.


#5 leehenty

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Posted 19 April 2025 - 02:13 pm

Gave it a final polish ready for my road trip to Spain.
Still cant get photos right on iphone

Attached Files


2002 900 silver,oil pressure switch with brass 90 degree conversion, RG fork protectors. Wilburs custom made rear Shock with remote hydraulic preload and RG shocktube, Wilburs front springs. Scotoiler with a custom made swing arm delivery unit. Silicone radiator hoses.BMW 1150 handguards with Touratech extensions, Carbon Fibre yoke cover and fender extenda, MRA flip screen, Yamaha Engine bars, SW Motech Centre Stand, Kappa wingrack three box Luggage with E21's as option from the K960 boxes, Zumo 660 satnav on Touratech mount, Led Voltage monitor, Baglux tank cover, Clear LED Rear light, Aux LED brake light, Stainless rear axle nut, stainless chain adjusters, stainless wheel spacers front and rear, Probolt Polished Stainless Flanged Hex engine screws, Polished stainless fairing screws, stainless disc bolts. Titanium brake pins front, Probolt Titanium Flanged Hex Front Caliper Bolts & Rear caliper slide pins.<p>Top Sellerie double gel pad seat. Carbon Fibre inner dash and side infill panels. Anodised black alloy swingarm pivot bolt covers and footpegs, Nano II Gear indicator.


#6 Robodene

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Posted 19 April 2025 - 04:17 pm

I have many checklists and reminder cards these days. I was lucky to escape disaster once when the service engineer had not tightened up the drain plug on my car. Unbeknown to me, I had been dripping oil down the motorway until the warning light immediately before South Mimms stop. Having parked (a risk in itself), I found there was no plug at all... Phew!
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#7 fixitsan

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Posted 21 April 2025 - 09:47 am

Gave it a final polish ready for my road trip to Spain.
Still cant get photos right on iphone

 

Looks very comfy and capable...

 

Am I looking at this wrong, or is there a silver knob on a black lever ?

 

 

Attached File  unkown.jpg   158.36KB   0 downloads


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#8 trevini

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Posted 21 April 2025 - 01:57 pm

Lee has a Wilbers rear shock Chris…. Preload adjuster.


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#9 leehenty

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Posted 21 April 2025 - 02:00 pm

Hydraulic preload

2002 900 silver,oil pressure switch with brass 90 degree conversion, RG fork protectors. Wilburs custom made rear Shock with remote hydraulic preload and RG shocktube, Wilburs front springs. Scotoiler with a custom made swing arm delivery unit. Silicone radiator hoses.BMW 1150 handguards with Touratech extensions, Carbon Fibre yoke cover and fender extenda, MRA flip screen, Yamaha Engine bars, SW Motech Centre Stand, Kappa wingrack three box Luggage with E21's as option from the K960 boxes, Zumo 660 satnav on Touratech mount, Led Voltage monitor, Baglux tank cover, Clear LED Rear light, Aux LED brake light, Stainless rear axle nut, stainless chain adjusters, stainless wheel spacers front and rear, Probolt Polished Stainless Flanged Hex engine screws, Polished stainless fairing screws, stainless disc bolts. Titanium brake pins front, Probolt Titanium Flanged Hex Front Caliper Bolts & Rear caliper slide pins.<p>Top Sellerie double gel pad seat. Carbon Fibre inner dash and side infill panels. Anodised black alloy swingarm pivot bolt covers and footpegs, Nano II Gear indicator.


#10 fixitsan

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Posted 21 April 2025 - 02:39 pm

Lee has a Wilbers rear shock Chris…. Preload adjuster.

 

Ah okay. Saves having to dig about for the c-spanner you haven't used for months I bet !


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#11 Pedro

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Posted 23 April 2025 - 11:59 am

Gave it a final polish ready for my road trip to Spain.
Still cant get photos right on iphone

That looks like a very well sorted long distance machine! If you get as far as the south west of Spain,  let me know, the beers, vino or coffee will be on me

:good:



#12 harvey krumpet

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Posted 30 April 2025 - 12:55 am

This harks back to why even the most experienced pilots still use a checklist. I have to admit with embarrasment that I once forgot to put back the drain plug back on the car while doing an oil change because I was distracted by my female next door neighbour.  It wasn't until I saw a puddle coming out from under the car that I realised. If I could find a photo of my neighbour, you'd all understand...

What was it a puddle of?


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#13 dapleb

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Posted 30 April 2025 - 08:18 am

Lolzio
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If you want to mark your location on the Carpe map: http://www.carpe-tdm...opic.php?t=5117

Doin valve clearances? Use dappers valve shim exchange program and the job will be carroty - Free (other than you postin me yer shims) for sporting members.

Active member of TPLQHCSRSFC and TSRMCMAS (even though a year off) and avid fan of PM not sent.


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